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IKING PLC Automatic Stud Welding Machine
IKING PLC Automatic Stud Welding Machine IKING PLC Automatic Stud Welding Machine IKING PLC Automatic Stud Welding Machine IKING PLC Automatic Stud Welding Machine IKING PLC Automatic Stud Welding Machine

IKING PLC Automatic Stud Welding Machine

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Custom Automatic Stud Welding Machine for Tactile Paving Discs & Industrial Parts

High-efficiency automatic stud welding machine powered by a precise PLC control system and servo positioning, engineered by IKING for welding threaded studs onto tactile paving discs, tactile indicator studs, and sheet metal components.

  • Smart PLC Control & Touchscreen: High welding precision and easy parameter adjustments.
  • Versatile Configurations: Available in automatic or semi-automatic models, with automatic stud feeding and single or multi-gun options.
  • Custom Engineering: Tailored worktables, fixtures, and machine dimensions to fit your exact production needs.

Looking for custom automated welding solutions? Contact IKING today with your drawings or specifications for a tailored quote!

Product Description
INDUSTRIAL AUTOMATION ISO & CE CERTIFIED TURNKEY SOLUTIONS

Custom Automatic Stud Welding Machine for Sheet Metal Processing & Industrial Fabrication

Boost production efficiency and eliminate manual positioning errors. Powered by a precise PLC control system and servo positioning, IKING's Automatic Stud Welding Systems deliver ±0.05mm precision for sheet metal enclosures, cabinets, stainless steel panels, and industrial metal components.

✓ Max Speed: 30m/min ✓ Positioning Accuracy: ±0.05mm✓ Reduced Labor Costs

Technical Specifications

Main List of Mechanical Specifications and Platform Dimensions

Project / Model IK-LM-CN1320-3 (3 guns) IK-LM-CN1312-3 (3 guns) IK-LM-CN9060-3 (3 guns)
Effective travel of machine tool 2000 X 1300 X 130MM 800 X 1300 X 130MM 600 X 600 X 130MM
Surrounding size of machine tool 2500×3450×1750MM 2100×2200×1750MM 1500×1800×1750MM
Percussion welder CDM9 * 1 unit (High-speed reinforced type)
Automatic welding gun / Feeding system Three sets of guns & Three sets of automatic feeding systems
Drive motor & Servo system HC1301 Absolute Servomotor (1300W / 750W) | IKING Technology System
Max speed & Positioning accuracy Max Speed: 30m/min | Repeat Precision: ±0.05 mm
Guide Rail & Components Taiwan TBI Silk Rod/Rail | Schneider Electrical | Yardker Air Cylinder
Power Source & Capacity 2Ph, 50/60Hz, 220VAC | Aggregate Capacity: 2.05kw + Welder | Capacitive: 33,000 F
Weight of equipment 2000 KG 1500 KG 960 KG

Key Performance Features

Engineered for high-volume, high-precision industrial production

SMART CONTROL

Intuitive PLC Interface

Touchscreen operation with recipe memory to minimize operator setup time and eliminate human errors.

MAX OUTPUT

30m/min High Efficiency

Significantly boosts production output, reduces cycle times, and cuts manual labor costs by up to 60%.

PRECISION

±0.05mm Servo Positioning

High-precision absolute servo drives ensure zero-defect stud alignment and consistent automatic feeding.

RELIABLE QUALITY

100% Weld Strength Quality

Delivers strong, deformation-free welds that easily pass international tensile and torque standards.

Automatic Stud Feeding

Continuous feeder system designed for high-volume automated assembly lines.

Custom Worktable & Fixtures

Tailor-made pneumatic clamping & fixtures built directly to your CAD drawings.

Single or Multi-Gun Support

Scalable configurations to weld multiple stud diameters simultaneously.

Customization Options

Flexible configurations built to exact production requirements

Configuration Available Options
Machine Type Automatic / Semi-Automatic
Welding Process CD / Drawn Arc / Threaded Studs
Welding Guns Single / Multi-Gun
Stud Feeding Manual / Automatic
Positioning Manual / Automatic / Servo
Control System PLC / Touchscreen
Worktable & Machine Size Fully Customized Fixtures & Dimensions
TAILORED ENGINEERING

Flexible Manufacturing Capacity

IKING can customize the automatic stud welding machine according to your workpiece dimensions, stud specifications, welding positions, target production volume, and available workshop space.

Target Applications

Versatile solutions engineered for diverse industrial manufacturing sectors

Automatic Stud Welding Machine for Sheet Metal Processing

Sheet Metal Processing

For high-precision automatic welding on sheet metal panels, enclosures, brackets, and structural metal components.

Automatic Stud Welder for Electrical Cabinets and Enclosures

Electrical Cabinets & Enclosures

Suitable for power distribution boxes, EV charging housings, electrical control cabinets, communication enclosures, and elevator panels.

Automated Stud Welding System for Energy Storage Battery Housings

New Energy Industry

For automated stud welding on energy storage equipment, battery housings and photovoltaic components, supporting continuous high-volume output.

Automatic Stud Welding Machine for Automotive Body and Rail Transit Parts

Automotive & Rail Transit

For automotive sheet metal parts, vehicle interior panels and rail transit components, delivering fast and repeatable stud positioning.

CASE STUDY

Custom Automation Engineering Case

German Customer | Automatic Threaded Stud Welding Solution

IKING developed a PLC-controlled automatic stud welding line for a German manufacturer to weld threaded studs onto stainless steel rings and flanges.

The customized automatic stud welding system integrates automatic material loading, servo positioning, and automatic welding for accurate placement and consistent quality.

✓ Demonstrates IKING's expertise in providing custom industrial machinery for complex global manufacturing applications.

Why Choose IKING?

Your reliable industrial partner for complete stud welding automation

Custom Engineering

Machine configuration is tailored to your specific workpiece, welding pattern, and production requirements.

Complete Welding Solution

IKING supplies both stud welding machines and welding fasteners, providing a seamless single-source experience.

OEM & ODM Support

Customized worktables, fixtures, welding guns, feeding systems, and machine sizes are fully supported.

1-Year Warranty & Global Support

IKING provides a 1-year warranty and reliable technical after-sales support for overseas projects.

Ready to Upgrade Your Production Line?

Need a tailor-made automatic welding solution for your factory?

Send us your CAD drawings, material type, stud specs, and target output for a free feasibility analysis and fast quotation!

Get Custom CAD Layout & Rapid Quote
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