PRODUCT
IKING Welding Shear Stud for Steel Structure Construction
Shear Connector Specification
|
Product |
Shear Connector |
|
Brand |
IKING |
|
Material |
Low Carbon Steel – SWRCH15A/SWRCH18A |
|
Nominal Diameter (mm) |
Φ10, Φ13, Φ16, Φ19, Φ22, Φ25 |
|
Length Before Weld (mm) |
40 – 306 |
|
Surface Treatment |
Phosphating |
|
Flux |
Yes |
|
Yield Strength (0.2% offset) (MPa) Min. |
350 |
|
Tensile Strength (MPa) Min. |
450 |
|
Elongation (A5) % |
15 |
|
Origin |
China |
Product Description
Size Specification and accessories
|
IKING Cheese Head Shear Connector With Ceramic Ferrule |
|
|
Material |
Low Carbon Steel |
|
Diameter |
Φ10, Φ13, Φ16, Φ19, Φ22, Φ25 |
|
Length |
40mm~500mm |
|
Surface Treatment |
Polished, anticorrosion, phosphating |
|
Bottom Treatment |
Slightly Curve or Chamfer |
|
Head marking |
IK or Client's headmark |
|
Quality assurance |
3 years |
|
Certifications |
CE, SGS, FPC BC1, UDEM, UKTC etc. |
|
Mechanical Properties of China IKING Shear Stud Connector |
|||
|
Hot sell Standard |
Tensile strength |
Yield strength |
Elongation |
|
EN ISO 13918 SD1 |
≥450 Mpa |
≥350 Mpa |
≥15% |
|
AWS D1.1 TYPE B |
≥450 Mpa |
≥350 Mpa |
≥15% |
|
BS 5400 |
≥495 Mpa |
≥385 Mpa |
≥18% |
|
AS/NZS 1554.2 |
≥410 Mpa |
≥345 Mpa |
≥12% |
|
JIS B1198 |
≥400 Mpa |
≥235 Mpa |
≥20% |
|
GB/T 10433 |
≥420 Mpa |
≥340 Mpa |
≥14% |
|
Shear Stud Connector Type SD (ISO13918:2008) Dimensions (mm) |
||||||
|
d1-0.4 |
10 |
13 |
16 |
19 |
22 |
25 |
|
d5±0.3 |
19 |
25 |
32 |
32 |
35 |
41 |
|
d3±0.3 |
13 |
17 |
21 |
23 |
29 |
31 |
|
h3±0.5 |
7 |
8 |
8 |
10 |
10 |
12 |
|
h4 |
2.5 |
3 |
4.5 |
6 |
6 |
7 |
|
l1±1.5 |
40~160 |
40~160 |
40~200 |
40~250 |
60~250 |
60~250 |
|
Burn off |
3 |
3 |
4 |
5 |
5 |
6 |
|
Ferrule |
UF10 |
UF13 |
UF16 |
UF19 |
UF22 |
UF25 |
Welding Process
Drawn arc stud welding for shear connectors can be done mechanically or automatically, using welding guns or welding heads. The shear stud is inserted into the stud holder and – fitted with a ceramic ferrule, if necessary – applied to the workpiece. At the beginning of the welding process, the stud is lifted by the mechanism and, normally, first a pilot arc, then the main arc, is struck between the tip of the shear stud and the workpiece. This causes the face of the stud and the parent material to melt. When the welding time has elapsed, the shear stud is plunged with little force (< 100 N) into the molten pool, and the current source is switched off. The ceramic ferrule is then removed. The figure shows the sequence of events using a ceramic ferrule.
Production Advantages
Features:
Made by high quality low carbon headed steel wire, ensuring shear studs' mechanical properties and welding properties are maintained, and no cracks on the studs' heads.
High precision multi-station cold forming machine ensures high precision and constant shear studs dimensions, with a round chamfer at the end of the studs.
High precision dimensions make the shear studs easy to load into the welding gun chuck and hold tight properly; Flat weld end with round chamfer makes the shear studs easy to insert into the ceramic ferrule hole, and get 360 degree perfect weld collar.
Accurately calculated aluminium flux is automatically embedded by unique equipment, ensuring the welding quality and avoiding cavities automatically embedded by unique equipmentoid cavities in the welding bead.
Surface Treatment:
IKING shear connectors used high-quality low-carbon steel proceed by pickling and phosphating, ensure the studs have long time anti-rust condition.
Company Introduction
Who We Are
About Us
IKING is a professional manufacturer and solution provider of industrial-grade stud welding machines and fastening systems. Established in the industry through technological innovation and stringent quality control, we focus on providing efficient, durable, and precise welding equipment and services to various industries.
The company boasts a professional R&D team and has established a comprehensive international standard quality control system to ensure the stable operation of our equipment under harsh working conditions.
Our products are widely used in multiple fields, successfully serving numerous major engineering projects and gaining global customer recognition.
We offer a full range of standardized products and customized solutions, supported by a professional service team that provides comprehensive support to meet customer needs.
IKING adheres to the philosophy of "Quality as the Foundation, Innovation as the Soul, and Customer as the Core," and is committed to becoming a trusted stud welding partner for our customers.
IKING – Your Reliable Partner in Stud Welding Solutions.
FAQ
What products do you supply?
We supply a full range of stud welding machines, welding studs, insulating pins, and industrial fasteners.
What industries do your products serve?
Our products are widely used in construction, steel structures, shipbuilding, automotive, and industrial manufacturing.
How do I choose the right product for my application?
You can choose based on application, material, and size, or contact us for professional advice.
Can your products be used with other brands?
Yes, our products are compatible with most international standards and equipment.
Do you offer customization services?
Yes, we support OEM/ODM, including customization of size, materials, logos, and packaging.
Can you produce according to drawings or samples?
Yes, we can produce according to your technical drawings or samples.
How do you guarantee product quality?
We implement strict quality control from raw materials to final inspection.
How can I get a quotation?
You can send us your requirements, and we will provide a quotation within 24 hours.
What is your production lead time?
The production cycle for standard products is typically 3-7 days, while the production cycle for bulk orders is 15-30 days.
What are your main advantages?
Our advantages include: consistent quality, competitive pricing, fast delivery, and OEM service capabilities.
