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Shear Stud Connector
Shear Stud Connector Shear Stud Connector Shear Stud Connector Shear Stud Connector Shear Stud Connector

Shear Stud Connector

Product ID : Type SD
Product Attributes :

 

Shear Connector Specification

 

Product

Shear Connector

Brand

IKING

Material

Low Carbon Steel – SWRCH15A/SWRCH18A

Nominal Diameter (mm)

Φ10, Φ13, Φ16, Φ19, Φ22, Φ25

Length Before Weld (mm)

40 – 306

Surface Treatment

Phosphating

Flux

Yes

Yield Strength (0.2% offset) (MPa) Min.

350

Tensile Strength (MPa) Min.

450

Elongation (A5) %

15

Origin

China

 

Product Description

Features:

Made by high quality low carbon headed steel wire, make sure shear studs mechanical properties and welding property, no cracks on studs' heads.
High precision multi-station cold forming machine, ensure high precision and constant shear studs dimensions, round chamfer at the end of the studs.
High precision dimensions make the shear studs easy to load into the welding gun chuck and hold tight properly; Flat weld end with round chamfer make the shear studs easy to insert into the ceramic ferrule hole, and get 360 degree perfect weld collar.
Accurate calculated aluminium flux embedded by unique equipment automatically, ensure the welding quality and avoid cavities in the welding bead.

Surface Treatment:

IKING shear connectors used high quality low carbon steel proceed by pickling and phosphating, ensure the studs have long time anti-rust condition.

IKING Cheese Head Shear Connector With Ceramic Ferrule

Material

Low Carbon Steel

Diameter

Φ10, Φ13, Φ16, Φ19, Φ22, Φ25

Length

40mm~500mm

Surface Treatment

Polished, anticorrosion, phosphating

Bottom Treatment

Slightly Curve or Chamfer

Head marking

IK or Client's headmark

Quality assurance

3 years

Certifications

CE, SGS, FPC BC1, UDEM, UKTC etc.

 

Mechanical Properties of China IKING Shear Stud Connector

Hot sell Standard

Tensile strength

Yield strength

Elongation

EN ISO 13918 SD1

≥450 Mpa

≥350 Mpa

≥15%

AWS D1.1 TYPE B

≥450 Mpa

≥350 Mpa

≥15%

BS 5400

≥495 Mpa

≥385 Mpa

≥18%

AS/NZS 1554.2

≥410 Mpa

≥345 Mpa

≥12%

JIS B1198

≥400 Mpa

≥235 Mpa

≥20%

GB/T 10433

≥420 Mpa

≥340 Mpa

≥14%

 

Shear Stud Connector Type SD (ISO13918:2008) Dimensions (mm)

d1-0.4

10

13

16

19

22

25

d5±0.3

19

25

32

32

35

41

d3±0.3

13

17

21

23

29

31

h3±0.5

7

8

8

10

10

12

h4

2.5

3

4.5

6

6

7

l1±1.5

40~160

40~160

40~200

40~250

60~250

60~250

Burn off

3

3

4

5

5

6

Ferrule

UF10

UF13

UF16

UF19

UF22

UF25

 

 

 

 

 

 

 

 

Welding Process

Drawn arc stud welding for shear connectors can be done mechanically or automatically, using welding guns or welding heads. The shear stud is inserted into the stud holder and – fitted with a ceramic ferrule, if necessary – applied to the work piece. At the beginning of the welding process, the stud is lifted by the mechanism and, normally, first a pilot arc, then the main arc, are struck between the tip of the shear stud and the work piece. This causes the face of the stud and the parent material to melt. When the welding time has elapsed, the shear stud is plunged with little force (< 100 N) into the molten pool, and the current source is switched off. The ceramic ferrule is then removed. Figure shows the sequence of events using a ceramic ferrule.

 

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