PRODUCT
IKING Shear Stud Connectors Manufacturers
Shear Connector Specification
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Product |
Shear Connector |
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Brand |
IKING |
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Material |
Low Carbon Steel – SWRCH15A/SWRCH18A |
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Nominal Diameter (mm) |
Φ10, Φ13, Φ16, Φ19, Φ22, Φ25 |
|
Length Before Weld (mm) |
40 – 306 |
|
Surface Treatment |
Phosphating |
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Flux |
Yes |
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Yield Strength (0.2% offset) (MPa) Min. |
350 |
|
Tensile Strength (MPa) Min. |
450 |
|
Elongation (A5) % |
15 |
|
Origin |
China |
Welded Shear Studs Manufacturer & Shear Stud Supplier
Premium Welded Shear Studs for Composite Steel Construction
IKING is one of the professional shear stud connector manufacturers specializing in high-quality welded shear studs for structural steel and composite construction. Our weld shear connector studs are manufactured according to ISO 13918, AWS D1.1, BS 5400 and GB/T10433 standards, ensuring excellent welding performance, stable mechanical properties and long service life.
Available in diameters from 10mm to 25mm, including the popular 19mm shear studs, our products are widely used in bridges, steel buildings, power plants, shipyards and industrial projects worldwide.
As an experienced shear stud supplier, IKING provides factory-direct pricing, OEM customization, fast delivery and complete stud welding solutions including ceramic ferrules and stud welding machines.
Features:
Made by high quality low carbon headed steel wire, make sure shear studs mechanical properties and welding property, no cracks on studs' heads.
High precision multi-station cold forming machine, ensure high precision and constant shear studs dimensions, round chamfer at the end of the studs.
High precision dimensions make the shear studs easy to load into the welding gun chuck and hold tight properly; Flat weld end with round chamfer make the shear studs easy to insert into the ceramic ferrule hole, and get 360 degree perfect weld collar.
Accurate calculated aluminium flux embedded by unique equipment automatically, ensure the welding quality and avoid cavities in the welding bead.
19mm Shear Studs Price
The 19mm welded shear stud is one of the most commonly used sizes in composite steel construction.
The final 19mm shear studs price depends on:
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Material grade
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Stud length
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Order quantity
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Surface treatment
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Packaging requirements
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Shipping destination
For bulk orders, IKING offers factory-direct quotations and customized manufacturing services.
Surface Treatment:
IKING shear connectors used high quality low carbon steel proceed by pickling and phosphating, ensure the studs have long time anti-rust condition.
| IKING Cheese Head Shear Connector With Ceramic Ferrule | |
| Material | Low Carbon Steel |
| Diameter | Φ10, Φ13, Φ16, Φ19, Φ22, Φ25 |
| Length | 40mm~500mm |
| Surface Treatment | Polished, anticorrosion, phosphating |
| Bottom Treatment | Slightly Curve or Chamfer |
| Head marking | IK or Client's headmark |
| Quality assurance | 3 years |
| Certifications | CE, SGS, FPC BC1, UDEM, UKTC etc. |
| Mechanical Properties of China IKING Shear Stud Connector | |||
| Hot sell Standard | Tensile strength | Yield strength | Elongation |
| AWS D1.1 TYPE B | ≥450 Mpa | ≥350 Mpa | ≥15% |
| Shear Stud Connector Type SD (AWS D1.1 ) Dimensions (mm) | ||||||
| d1 | 10±0.25 | 13±0.25 | 16±0.25 | 19±0.4 | 22±0.4 | 25±0.4 |
| d5±0.4 | 19 | 25 | 32 | 32 | 35 | 41 |
| h3 (min) | 7.1 | 7.1 | 7.1 | 9.5 | 9.5 | 12.7 |
| l1±1.6 | 40~160 | 40~160 | 40~200 | 40~250 | 60~250 | 60~250 |
| Burn off | 3 | 3 | 4 | 5 | 5 | 6 |
| Ferrule | UF10 | UF13 | UF16 | UF19 | UF22 | UF25 |
Welding Process
Drawn arc stud welding for shear connectors can be done mechanically or automatically, using welding guns or welding heads. The shear stud is inserted into the stud holder and – fitted with a ceramic ferrule, if necessary – applied to the work piece. At the beginning of the welding process, the stud is lifted by the mechanism and, normally, first a pilot arc, then the main arc, are struck between the tip of the shear stud and the work piece. This causes the face of the stud and the parent material to melt. When the welding time has elapsed, the shear stud is plunged with little force (< 100 N) into the molten pool, and the current source is switched off. The ceramic ferrule is then removed. Figure shows the sequence of events using a ceramic ferrule.
FAQ
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Q: What is the difference between weld studs and shear studs?
A: All shear studs are a type of load-bearing weld studs, but ordinary weld studs only serve fixing purposes. Weld shear connector studs (shear studs) feature special thick round heads to resist horizontal shear force between steel and concrete. Our core product line focuses on structural shear studs, including hot-selling 19mm shear studs for heavy-load engineering.
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Q: What standards do your shear studs comply with?A: As professional shear stud connector manufacturers, our shear studs fully meet AS/NZS 1554.2, ISO 13918, AWS D1.1 and GB/T10433. All sizes such as 12.7mm, 15.9mm, 19mm and 22.2mm pass full mechanical performance tests according to international industry norms.
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Q: What is the most popular size?
A: The 19mm shear studs are our best-selling size among all specifications. This size balances bearing capacity and construction efficiency, widely chosen by contractors for composite decks, bridges and high-rise buildings. Many buyers contact our shear stud supplier team directly to place bulk orders of 19mm shear studs.
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Q: Can you manufacture customized sizes?A: Yes, as a one-stop shear stud supplier, we support customized lengths from 40mm to 500mm for all diameters including 19mm shear studs. We also accept OEM head marking, special surface coating and non-standard weld shear connector studs tailored to unique engineering demands.
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Q: Do you provide ceramic ferrules?
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A: Definitely. We supply matching ceramic ferrules for every size of welded shear studs, including the dedicated ferrule for popular 19mm shear studs. Ferrules are essential accessories to form complete weld collars during drawn arc stud welding.
