PRODUCT

IKING Shear Connector With Ceramic Ferrule

IKING Shear Connector With Ceramic Ferrule

Product ID : Type SD

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Product Attributes :

Shear Connector Specification

Product	Shear Connector
Brand	IKING
Material	Low Carbon Steel – SWRCH15A/SWRCH18A
Nominal Diameter (mm)	Φ10, Φ13, Φ16, Φ19, Φ22, Φ25
Length Before Weld (mm)	40 – 306
Surface Treatment	Phosphating
Flux	Yes
Yield Strength (0.2% offset) (MPa) Min.	350
Tensile Strength (MPa) Min.	450
Elongation (A5) %	15
Origin	China

Product Description

Shear Connectors for Concrete Slab & Steel Structure

High-Performance Shear Connectors for Composite Construction

IKING supplies premium shear connectors manufactured according to ISO 13918 and AWS D1.1 standards for composite steel construction. Our shear studs create a permanent bond between structural steel and reinforced concrete, providing reliable load transfer, excellent welding performance and long service life.

Suitable for:

Composite concrete slabs
Steel deck slabs
Structural steel buildings
Bridges
Industrial plants
Infrastructure projects

Product Features:

Premium Low-Carbon Steel Material

Made by high-quality low-carbon headed steel wire, ensuring shear studs' mechanical properties and welding properties, with no cracks on the studs' heads.

Precision Cold Forming Technology
High-precision multi-station cold forming machine ensures high precision and constant shear stud dimensions, with a round chamfer at the end of the studs.

Superior Welding Performance
High precision dimensions make the shear studs easy to load into the welding gun chuck and hold tight properly; the flat weld end with the rounded chamfer makes the shear studs easy to insert into the ceramic ferrule hole, and get a 360-degree perfect weld collar.

Automatic Aluminum Flux Technology
Accurately calculated aluminium flux embedded by unique equipment automatically ensures the welding quality and avoid cavities in the welding bead.

Surface Treatment:

IKING shear connectors used high quality low carbon steel proceed by pickling and phosphating, ensuring the studs have long time anti-rust condition.

IKING Cheese Head Shear Connector With Ceramic Ferrule
Material	Low Carbon Steel
Diameter	Φ10, Φ13, Φ16, Φ19, Φ22, Φ25
Length	40mm~500mm
Surface Treatment	Polished, anticorrosion, phosphating
Bottom Treatment	Slightly curved or chamfered
Head marking	IK or Client's headmark
Quality assurance	3 years
Certifications	CE, SGS, FPC BC1, UDEM, UKTC etc.

Mechanical Properties of China IKING Shear Stud Connector
Hot sell Standard	Tensile strength	Yield strength	Elongation
EN ISO 13918 SD1	≥450 MPa	≥350 MPa	≥15%
AWS D1.1 TYPE B	≥450 MPa	≥350 MPa	≥15%
BS 5400	≥495 MPa	≥385 MPa	≥18%
AS/NZS 1554.2	≥410 MPa	≥345 MPa	≥12%
JIS B1198	≥400 MPa	≥235 MPa	≥20%
GB/T 10433	≥420 MPa	≥340 MPa	≥14%

Shear Stud Connector Type SD (ISO13918:2008) Dimensions (mm)
d1-0.4	10	13	16	19	22	25
d5±0.3	19	25	32	32	35	41
d3±0.3	13	17	21	23	29	31
h3±0.5	7	8	8	10	10	12
h4	2.5	3	4.5	6	6	7
l1±1.5	40~160	40~160	40~200	40~250	60~250	60~250
Burn off	3	3	4	5	5	6
Ferrule	UF10	UF13	UF16	UF19	UF22	UF25

Welding Process

Drawn arc stud welding for shear connectors can be done mechanically or automatically, using welding guns or welding heads. The shear stud is inserted into the stud holder and – fitted with a ceramic ferrule, if necessary – applied to the workpiece. At the beginning of the welding process, the stud is lifted by the mechanism and, normally, first a pilot arc, then the main arc, is struck between the tip of the shear stud and the workpiece. This causes the face of the stud and the parent material to melt. When the welding time has elapsed, the shear stud is plunged with little force (< 100 N) into the molten pool, and the current source is switched off. The ceramic ferrule is then removed. Figure shows the sequence of events using a ceramic ferrule.